{"id":980,"date":"2026-03-28T16:39:58","date_gmt":"2026-03-28T08:39:58","guid":{"rendered":"https:\/\/automotive-mould.com\/?p=980"},"modified":"2026-05-09T14:29:28","modified_gmt":"2026-05-09T06:29:28","slug":"scf-mucell-mould","status":"publish","type":"post","link":"https:\/\/automotive-mould.com\/?p=980","title":{"rendered":"SCF Mucell Mould"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"980\" class=\"elementor elementor-980\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-29190c7d e-flex e-con-boxed e-con e-parent\" data-id=\"29190c7d\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3bb22e44 e-flex e-con-boxed e-con e-parent\" data-id=\"3bb22e44\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-357bcdba e-con-full e-flex e-con e-child\" data-id=\"357bcdba\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-50a49f4d elementor-widget elementor-widget-heading\" data-id=\"50a49f4d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Microcellular Foam Mould<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-7e415eaa e-flex e-con-boxed e-con e-parent\" data-id=\"7e415eaa\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4ed27723 elementor-widget elementor-widget-heading\" data-id=\"4ed27723\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Bumper Mould Specifications<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-6d4a9f95 e-flex e-con-boxed e-con e-parent\" data-id=\"6d4a9f95\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-81e8762 elementor-widget elementor-widget-text-editor\" data-id=\"81e8762\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<table><tbody><tr><td colspan=\"1\" rowspan=\"1\" width=\"376\"><p><span data-font-family=\"quote-cjk-patch\">Microcellular Foam Mould Cycle Time<\/span><\/p><\/td><td colspan=\"1\" rowspan=\"1\" width=\"376\"><p><span data-font-family=\"quote-cjk-patch\">40s &#8211; 50s<\/span><\/p><\/td><\/tr><tr><td colspan=\"1\" rowspan=\"1\" width=\"376\"><p><span data-font-family=\"quote-cjk-patch\">Manufacturing Lead Time<\/span><\/p><\/td><td colspan=\"1\" rowspan=\"1\" width=\"376\"><p><span data-font-family=\"quote-cjk-patch\">45 &#8211; 55 days<\/span><\/p><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-597b69d3 elementor-widget elementor-widget-heading\" data-id=\"597b69d3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Microcellular Foam Mould Quality Essentials<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-28bd2034 elementor-widget elementor-widget-text-editor\" data-id=\"28bd2034\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><span data-font-family=\"quote-cjk-patch\">SINOMOULD strictly controls the design and manufacturing quality of <\/span><b><span data-font-family=\"quote-cjk-patch\">microcellular foam moulds<\/span><\/b><span data-font-family=\"quote-cjk-patch\">. Addressing the special requirements of the microcellular foaming process for mould sealing, runner systems, and surface quality, we implement the following quality essentials:<\/span><\/p><ul><li><b><span data-font-family=\"quote-cjk-patch\">High\u2011pressure sealing design of the microcellular foam mould:<\/span><\/b><span data-font-family=\"quote-cjk-patch\"> The microcellular foaming process requires injection of supercritical fluid (SCF). Multiple sealing structures are applied to the mould parting line, ejector pin holes, and slider mating surfaces. An air\u2011tightness test at \u226530 bar with no pressure drop ensures that the foaming gas does not escape.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Hot runner system quality of the microcellular foam mould:<\/span><\/b><span data-font-family=\"quote-cjk-patch\"> A dedicated valve\u2011gated hot runner is used, with valve pin response time \u22640.05 seconds and gate diameter accuracy of \u00b10.01 mm. This ensures that the melt and SCF are uniformly mixed before precise injection into the cavity, preventing premature foaming.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Cavity surface quality of the microcellular foam mould:<\/span><\/b><span data-font-family=\"quote-cjk-patch\"> The moulded surface roughness Ra \u22640.2 \u03bcm prevents surface defects caused by bubble rupture. For appearance parts, mirror polishing or precision texturing processes ensure that the microcellular foamed part is free from flow marks and silver streaks.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Venting system optimisation of the microcellular foam mould:<\/span><\/b><span data-font-family=\"quote-cjk-patch\"> The microcellular foaming process requires controlled gas escape. Venting slot depth is precisely controlled to 0.01\u20130.02 mm, allowing excess gas to be expelled while maintaining sufficient back pressure to promote uniform bubble nucleation.<\/span><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-a2c394b e-flex e-con-boxed e-con e-parent\" data-id=\"a2c394b\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1250011e elementor-widget elementor-widget-heading\" data-id=\"1250011e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Microcellular Foam Mould Machining Essentials<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-286378c3 elementor-widget elementor-widget-text-editor\" data-id=\"286378c3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><span data-font-family=\"quote-cjk-patch\">Relying on high\u2011precision 5\u2011axis machining centres and extensive experience in microcellular foam mould manufacturing, SINOMOULD achieves high\u2011precision, high\u2011sealing machining of <\/span><b><span data-font-family=\"quote-cjk-patch\">microcellular foam moulds<\/span><\/b><span data-font-family=\"quote-cjk-patch\">. The core machining essentials are as follows:<\/span><\/p><ul><li><b><span data-font-family=\"quote-cjk-patch\">Precision machining of sealing structures for the microcellular foam mould:<\/span><\/b><span data-font-family=\"quote-cjk-patch\"> Sealing slots are machined using 5\u2011axis milling combined with wire\u2011cut EDM. Slot width tolerance \u00b10.005 mm, slot bottom roughness Ra \u22640.8 \u03bcm. After installation, the sealing ring compression is controlled to 20%\u201325% to ensure long\u2011term sealing performance.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Precision assembly of the hot runner nozzle for the microcellular foam mould:<\/span><\/b><span data-font-family=\"quote-cjk-patch\"> The fit clearance between the nozzle and the mould is controlled to 0.005\u20130.01 mm, with end face contact \u22640.005 mm. Red dye spotting is used to check mating surfaces, preventing melt leakage that could cause gate blockage.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Micro\u2011machining of venting slots for the microcellular foam mould:<\/span><\/b><span data-font-family=\"quote-cjk-patch\"> Fine venting slots are machined using precision surface grinders or laser processing. Slot depth accuracy \u00b10.001 mm, slot width 0.5\u20131.0 mm. The distribution density of vents is determined by mould flow analysis results to ensure uniform venting.<\/span><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-5f8ce4be e-flex e-con-boxed e-con e-parent\" data-id=\"5f8ce4be\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4de2e46b elementor-align-center elementor-widget elementor-widget-button\" data-id=\"4de2e46b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/automotive-mould.com\/?page_id=658\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Get a quote &amp; Learn more<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3a95c0a3 e-flex e-con-boxed e-con e-parent\" data-id=\"3a95c0a3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4290c578 elementor-widget elementor-widget-heading\" data-id=\"4290c578\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Microcellular Foam Mould Sample Part Images\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1cde6acd elementor-widget elementor-widget-gallery\" data-id=\"1cde6acd\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;columns_mobile&quot;:2,&quot;lazyload&quot;:&quot;yes&quot;,&quot;gallery_layout&quot;:&quot;grid&quot;,&quot;columns&quot;:4,&quot;columns_tablet&quot;:2,&quot;gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;gap_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;gap_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;link_to&quot;:&quot;file&quot;,&quot;aspect_ratio&quot;:&quot;3:2&quot;,&quot;overlay_background&quot;:&quot;yes&quot;,&quot;content_hover_animation&quot;:&quot;fade-in&quot;}\" data-widget_type=\"gallery.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-gallery__container\">\n\t\t\t\t\t\t\t<a class=\"e-gallery-item elementor-gallery-item elementor-animated-content\" href=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/05\/Micro-foam-parts.jpeg\" data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"1cde6acd\" data-elementor-lightbox-title=\"Micro foam parts\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6MTE0NCwidXJsIjoiaHR0cHM6XC9cL2F1dG9tb3RpdmUtbW91bGQuY29tXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI2XC8wNVwvTWljcm8tZm9hbS1wYXJ0cy5qcGVnIiwic2xpZGVzaG93IjoiMWNkZTZhY2QifQ%3D%3D\">\n\t\t\t\t\t<div class=\"e-gallery-image elementor-gallery-item__image\" data-thumbnail=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/05\/Micro-foam-parts-300x220.jpeg\" data-width=\"300\" data-height=\"220\" aria-label=\"\" role=\"img\" ><\/div>\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-gallery-item__overlay\"><\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3ccfd014 e-flex e-con-boxed e-con e-parent\" data-id=\"3ccfd014\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4cc248ad elementor-align-center elementor-widget elementor-widget-button\" data-id=\"4cc248ad\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/automotive-mould.com\/?page_id=658\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Get a quote &amp; Learn more<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Microcellular Foam Mould Bumper Mould Specifications Mi [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":1144,"comment_status":"open","ping_status":"open","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"ocean_post_layout":"full-screen","ocean_both_sidebars_style":"","ocean_both_sidebars_content_width":0,"ocean_both_sidebars_sidebars_width":0,"ocean_sidebar":"","ocean_second_sidebar":"","ocean_disable_margins":"enable","ocean_add_body_class":"","ocean_shortcode_before_top_bar":"","ocean_shortcode_after_top_bar":"","ocean_shortcode_before_header":"","ocean_shortcode_after_header":"","ocean_has_shortcode":"","ocean_shortcode_after_title":"","ocean_shortcode_before_footer_widgets":"","ocean_shortcode_after_footer_widgets":"","ocean_shortcode_before_footer_bottom":"","ocean_shortcode_after_footer_bottom":"","ocean_display_top_bar":"off","ocean_display_header":"default","ocean_header_style":"","ocean_center_header_left_menu":"","ocean_custom_header_template":"","ocean_custom_logo":0,"ocean_custom_retina_logo":0,"ocean_custom_logo_max_width":0,"ocean_custom_logo_tablet_max_width":0,"ocean_custom_logo_mobile_max_width":0,"ocean_custom_logo_max_height":0,"ocean_custom_logo_tablet_max_height":0,"ocean_custom_logo_mobile_max_height":0,"ocean_header_custom_menu":"","ocean_menu_typo_font_family":"","ocean_menu_typo_font_subset":"","ocean_menu_typo_font_size":0,"ocean_menu_typo_font_size_tablet":0,"ocean_menu_typo_font_size_mobile":0,"ocean_menu_typo_font_size_unit":"px","ocean_menu_typo_font_weight":"","ocean_menu_typo_font_weight_tablet":"","ocean_menu_typo_font_weight_mobile":"","ocean_menu_typo_transform":"","ocean_menu_typo_transform_tablet":"","ocean_menu_typo_transform_mobile":"","ocean_menu_typo_line_height":0,"ocean_menu_typo_line_height_tablet":0,"ocean_menu_typo_line_height_mobile":0,"ocean_menu_typo_line_height_unit":"","ocean_menu_typo_spacing":0,"ocean_menu_typo_spacing_tablet":0,"ocean_menu_typo_spacing_mobile":0,"ocean_menu_typo_spacing_unit":"","ocean_menu_link_color":"","ocean_menu_link_color_hover":"","ocean_menu_link_color_active":"","ocean_menu_link_background":"","ocean_menu_link_hover_background":"","ocean_menu_link_active_background":"","ocean_menu_social_links_bg":"","ocean_menu_social_hover_links_bg":"","ocean_menu_social_links_color":"","ocean_menu_social_hover_links_color":"","ocean_disable_title":"on","ocean_disable_heading":"default","ocean_post_title":"","ocean_post_subheading":"","ocean_post_title_style":"","ocean_post_title_background_color":"","ocean_post_title_background":0,"ocean_post_title_bg_image_position":"","ocean_post_title_bg_image_attachment":"","ocean_post_title_bg_image_repeat":"","ocean_post_title_bg_image_size":"","ocean_post_title_height":0,"ocean_post_title_bg_overlay":0.5,"ocean_post_title_bg_overlay_color":"","ocean_disable_breadcrumbs":"default","ocean_breadcrumbs_color":"","ocean_breadcrumbs_separator_color":"","ocean_breadcrumbs_links_color":"","ocean_breadcrumbs_links_hover_color":"","ocean_display_footer_widgets":"off","ocean_display_footer_bottom":"off","ocean_custom_footer_template":"","ocean_post_oembed":"","ocean_post_self_hosted_media":"","ocean_post_video_embed":"","ocean_link_format":"","ocean_link_format_target":"self","ocean_quote_format":"","ocean_quote_format_link":"post","ocean_gallery_link_images":"on","ocean_gallery_id":[],"footnotes":""},"categories":[10],"tags":[],"class_list":["post-980","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-10","entry","has-media"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>SCF Mucell Mould - automotive-mould.com<\/title>\n<meta name=\"description\" content=\"Microcellular foam molds are essential for lightweighting internal structural parts in new energy vehicles. 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