{"id":994,"date":"2026-03-28T17:00:24","date_gmt":"2026-03-28T09:00:24","guid":{"rendered":"https:\/\/automotive-mould.com\/?p=994"},"modified":"2026-05-09T16:51:58","modified_gmt":"2026-05-09T08:51:58","slug":"battery-pack-case-mould","status":"publish","type":"post","link":"https:\/\/automotive-mould.com\/?p=994","title":{"rendered":"Battery Pack Case Mould"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"994\" class=\"elementor elementor-994\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-56db4e1a e-flex e-con-boxed e-con e-parent\" data-id=\"56db4e1a\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-98d7f8c e-flex e-con-boxed e-con e-parent\" data-id=\"98d7f8c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ebb242a elementor-widget elementor-widget-heading\" data-id=\"ebb242a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Battery Pack Housing Mould<\/h1>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-40fa1ede e-flex e-con-boxed e-con e-parent\" data-id=\"40fa1ede\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-d5ba382 elementor-align-center elementor-widget elementor-widget-button\" data-id=\"d5ba382\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/automotive-mould.com\/?page_id=658\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Get a quote &amp; Learn more<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-4474ff92 e-flex e-con-boxed e-con e-parent\" data-id=\"4474ff92\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7a21a38 elementor-widget elementor-widget-heading\" data-id=\"7a21a38\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Battery Pack Housing Mould Quality Essentials\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-01a1438 elementor-widget elementor-widget-text-editor\" data-id=\"01a1438\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><span data-font-family=\"quote-cjk-patch\">SINOMOULD strictly controls the design and manufacturing quality of<\/span> <b><span data-font-family=\"quote-cjk-patch\">battery pack housing moulds<\/span><\/b><span data-font-family=\"quote-cjk-patch\">, addressing the special requirements of large housing dimensions (often 1.5\u20132.5 metres), high air\u2011tightness (IP67\/IP68), flame retardancy, and electrolyte corrosion resistance. The following quality essentials are implemented:<\/span><\/p><ul><li><b><span data-font-family=\"quote-cjk-patch\">Rigid design of the large mould base for battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">A high\u2011strength mould base (e.g., Longji S50C or imported S55C) is used, with plate thickness increased by 20%\u201330% and support columns arranged more densely. Under injection pressure, mould plate deformation is controlled to \u22640.02 mm\/m, ensuring the large housing meets flatness requirements.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">High\u2011pressure air\u2011tight sealing structure of battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">A labyrinth\u2011type multi\u2011seal design is applied to the parting line, with precision grinding achieving a fit of \u22640.01 mm. Ejector pin holes and slider mating surfaces are equipped with silicone sealing rings or self\u2011lubricating wear\u2011resistant seals. An air\u2011tightness test at \u226550 kPa shows no pressure drop.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Corrosion resistance and flame\u2011retardant adaptability of battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">The moulded surfaces are made of corrosion\u2011resistant stainless steel (e.g., S136H, 420SS) or hard chrome plated (thickness \u22650.02 mm, hardness HV900+) to resist corrosive gases released by flame\u2011retardant plastics (e.g., FR\u2011PC\/ABS).<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Cooling system uniformity of battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">Dense conformal cooling channels are designed to keep the cavity temperature variation within \u00b13\u00b0C, preventing flatness deviation or mounting hole shift caused by uneven thermal shrinkage.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Functional structure quality of battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">For structures such as mounting bosses, reinforcing ribs, sealing grooves, and copper nut insert holes, high\u2011wear\u2011resistant inserts with local hardening (HRC55\u201360) are used, ensuring no wear failure after one million injection cycles.<\/span><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1746c99 e-flex e-con-boxed e-con e-parent\" data-id=\"1746c99\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-19b6b68 elementor-widget elementor-widget-heading\" data-id=\"19b6b68\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Battery Pack Housing Mould Machining Essentials\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1b23602 elementor-widget elementor-widget-text-editor\" data-id=\"1b23602\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><span data-font-family=\"quote-cjk-patch\">Relying on large 5\u2011axis gantry machining centres and a digital manufacturing platform, SINOMOULD achieves high\u2011precision, high\u2011stability machining of<\/span> <b><span data-font-family=\"quote-cjk-patch\">battery pack housing moulds<\/span><\/b><span data-font-family=\"quote-cjk-patch\">. The core machining essentials are as follows:<\/span><\/p><ul><li><b><span data-font-family=\"quote-cjk-patch\">Full digital design of battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">UG\/NX is used for 3D modelling, and Mouldflow analysis optimises the multi\u2011point sequential valve\u2011gate hot runner system (typically 8\u201316 gates). Shrinkage compensation (0.4%\u20130.6%) in the length and width directions of the large housing is pre\u2011compensated.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Precision machining of large mould bases for battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">A large 5\u2011axis gantry milling machine machines the reference surfaces and plates of the mould base, achieving flatness \u22640.01 mm\/m and perpendicularity \u22640.015 mm\/300 mm, ensuring an accurate assembly reference.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">High\u2011speed cavity machining of battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">Large\u2011diameter finishing cutters (D32R5) combined with high\u2011speed milling strategies achieve rapid finishing of large cavity areas, with profile accuracy \u22640.008 mm and surface roughness Ra \u22640.6 \u03bcm, reducing polishing work.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Micro\u2011machining of sealing grooves for battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">High\u2011precision ball\u2011nose cutters or grinding heads machine sealing grooves, achieving groove width tolerance \u00b10.008 mm and groove bottom roughness Ra \u22640.4 \u03bcm, with no tool step marks, ensuring uniform compression of the sealing ring after installation.<\/span><\/li><li><b><span data-font-family=\"quote-cjk-patch\">Rigorous mould trial and validation of battery pack housing moulds:<\/span><\/b> <span data-font-family=\"quote-cjk-patch\">DOE optimisation is performed on a large\u2011tonnage injection moulding machine (\u22652000 T). Air\u2011tightness testing, flatness inspection (CMM scanning), flame\u2011retardant grade validation, electrolyte corrosion resistance testing, and full dimensional inspection are completed, with a CPK report (\u22651.33) provided.<\/span><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-5f8ef10 e-flex e-con-boxed e-con e-parent\" data-id=\"5f8ef10\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-2cbcc74 elementor-widget elementor-widget-heading\" data-id=\"2cbcc74\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Battery Pack Housing Mould Images\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-425c1e6 elementor-widget elementor-widget-gallery\" data-id=\"425c1e6\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;columns_mobile&quot;:2,&quot;lazyload&quot;:&quot;yes&quot;,&quot;gallery_layout&quot;:&quot;grid&quot;,&quot;columns&quot;:4,&quot;columns_tablet&quot;:2,&quot;gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;gap_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;gap_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;link_to&quot;:&quot;file&quot;,&quot;aspect_ratio&quot;:&quot;3:2&quot;,&quot;overlay_background&quot;:&quot;yes&quot;,&quot;content_hover_animation&quot;:&quot;fade-in&quot;}\" data-widget_type=\"gallery.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-gallery__container\">\n\t\t\t\t\t\t\t<a class=\"e-gallery-item elementor-gallery-item elementor-animated-content\" href=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/03\/Battery-box-mold-1.png\" data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"425c1e6\" data-elementor-lightbox-title=\"Battery box mold\" data-elementor-lightbox-description=\"Battery box mold\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6MTE4NSwidXJsIjoiaHR0cHM6XC9cL2F1dG9tb3RpdmUtbW91bGQuY29tXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI2XC8wM1wvQmF0dGVyeS1ib3gtbW9sZC0xLnBuZyIsInNsaWRlc2hvdyI6IjQyNWMxZTYifQ%3D%3D\">\n\t\t\t\t\t<div class=\"e-gallery-image elementor-gallery-item__image\" data-thumbnail=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/03\/Battery-box-mold-1-300x172.png\" data-width=\"300\" data-height=\"172\" aria-label=\"Battery box mold\" role=\"img\" ><\/div>\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-gallery-item__overlay\"><\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-78f59aaf e-flex e-con-boxed e-con e-parent\" data-id=\"78f59aaf\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-757cc174 elementor-widget elementor-widget-heading\" data-id=\"757cc174\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Battery Pack Housing Mould Sample Part Images\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-329b5777 elementor-widget elementor-widget-gallery\" data-id=\"329b5777\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;columns_mobile&quot;:2,&quot;lazyload&quot;:&quot;yes&quot;,&quot;gallery_layout&quot;:&quot;grid&quot;,&quot;columns&quot;:4,&quot;columns_tablet&quot;:2,&quot;gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;gap_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;gap_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;link_to&quot;:&quot;file&quot;,&quot;aspect_ratio&quot;:&quot;3:2&quot;,&quot;overlay_background&quot;:&quot;yes&quot;,&quot;content_hover_animation&quot;:&quot;fade-in&quot;}\" data-widget_type=\"gallery.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-gallery__container\">\n\t\t\t\t\t\t\t<a class=\"e-gallery-item elementor-gallery-item elementor-animated-content\" href=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/03\/battery-case-image01.jpg\" data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"329b5777\" data-elementor-lightbox-title=\"Battery Pack Housing Mould\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6OTk4LCJ1cmwiOiJodHRwczpcL1wvYXV0b21vdGl2ZS1tb3VsZC5jb21cL3dwLWNvbnRlbnRcL3VwbG9hZHNcLzIwMjZcLzAzXC9iYXR0ZXJ5LWNhc2UtaW1hZ2UwMS5qcGciLCJzbGlkZXNob3ciOiIzMjliNTc3NyJ9\">\n\t\t\t\t\t<div class=\"e-gallery-image elementor-gallery-item__image\" data-thumbnail=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/03\/battery-case-image01-300x225.jpg\" data-width=\"300\" data-height=\"225\" aria-label=\"Battery Pack Housing Mould\" role=\"img\" ><\/div>\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-gallery-item__overlay\"><\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t<a class=\"e-gallery-item elementor-gallery-item elementor-animated-content\" href=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/03\/battery-case-image02.jpg\" data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"329b5777\" data-elementor-lightbox-title=\"Battery Pack Housing Mould\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6OTk5LCJ1cmwiOiJodHRwczpcL1wvYXV0b21vdGl2ZS1tb3VsZC5jb21cL3dwLWNvbnRlbnRcL3VwbG9hZHNcLzIwMjZcLzAzXC9iYXR0ZXJ5LWNhc2UtaW1hZ2UwMi5qcGciLCJzbGlkZXNob3ciOiIzMjliNTc3NyJ9\">\n\t\t\t\t\t<div class=\"e-gallery-image elementor-gallery-item__image\" data-thumbnail=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/03\/battery-case-image02-300x225.jpg\" data-width=\"300\" data-height=\"225\" aria-label=\"Battery Pack Housing Mould\" role=\"img\" ><\/div>\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-gallery-item__overlay\"><\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t<a class=\"e-gallery-item elementor-gallery-item elementor-animated-content\" href=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/03\/battery-case-image03.jpg\" data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"329b5777\" data-elementor-lightbox-title=\"Battery Pack Housing Mould\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6MTAwMCwidXJsIjoiaHR0cHM6XC9cL2F1dG9tb3RpdmUtbW91bGQuY29tXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI2XC8wM1wvYmF0dGVyeS1jYXNlLWltYWdlMDMuanBnIiwic2xpZGVzaG93IjoiMzI5YjU3NzcifQ%3D%3D\">\n\t\t\t\t\t<div class=\"e-gallery-image elementor-gallery-item__image\" data-thumbnail=\"https:\/\/automotive-mould.com\/wp-content\/uploads\/2026\/03\/battery-case-image03-300x225.jpg\" data-width=\"300\" data-height=\"225\" aria-label=\"Battery Pack Housing Mould\" role=\"img\" ><\/div>\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-gallery-item__overlay\"><\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-33e94595 e-flex e-con-boxed e-con e-parent\" data-id=\"33e94595\" data-element_type=\"container\" 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